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3D-printable self-powered stretch sensors for wearables and

Biomedical DevicesHealth & Safety TechManufacturing & ProcessLab validatedPatent pending

This technology is a 3D printing system that manufactures flexible, self-powered sensor fibers by continuously coating a thin copper wire with a silicone rubber sheath as it is printed. The resulting fibers generate small electrical signals whenever they are stretched or pressed, requiring no battery. The printer can lay these fibers into flat meshes, membranes, or hollow 3D shapes—on fabric, skin, or directly on organs—making it possible to fabricate custom-shaped pressure and motion sensors in a single manufacturing step. Target uses include wearable activity trackers, smart face masks that recognize mouthed speech, and sensors wrapped around donor organs to monitor their health during transport or perfusion.

What you could build

A 3D-printing platform sold to medical device OEMs and wearable technology manufacturers that produces bespoke, self-powered stretch sensors—most immediately as organ-monitoring sleeves for perfusion machine companies or as silent-speech recognition patches for AR/VR and accessibility device makers.

Who in Virginia should care

Virginia's strong defense-health corridor (DARPA, Walter Reed, Inova) and wearable-tech startups near the Northern Virginia tech cluster would be natural early adopters or licensing partners.

Readiness: Lab validated

Concept — described but not yet demonstrated. Lab validated — supported by experimental results in the patent. Prototype likely — the text describes a built, working embodiment.

Readiness is inferred from the patent text, not from a lab visit.

The record

Inventors
Blake JOHNSON, Yuxin TONG, John ROBERTSON, Xiaoting JIA, Ziang FENG
Filed
Patent pending — filed October 24, 2025
Status
Application
Publication number
US20260051829A1

Ready to talk?

Virginia Tech Intellectual Properties handles licensing for this technology.

VTIP contact coming shortly

Prosim summaries are generated from public patent text and are not legal advice.