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Catalytic upcycling of polystyrene waste to diphenylmethane

Chemical ProcessesAdvanced MaterialsWater & EnvironmentLab validatedPatent pending

This technology converts waste polystyrene — the foam and plastic used in cups, packaging, and insulation — into diphenylmethane, a valuable industrial chemical used in fragrances, pharmaceuticals, and polymer production. The process uses a combination of UV light and a Lewis acid catalyst in a dry solvent environment to break down and chemically rearrange the polystyrene chains. Diphenylmethane is a significantly higher-value output than the fuel or low-grade oil typically produced by pyrolysis-based plastic recycling. The approach essentially turns a landfill liability into a marketable commodity chemical.

What you could build

A chemical upcycling process licensed to specialty chemical companies or advanced recyclers who want to produce diphenylmethane from polystyrene feedstock rather than disposing of it; buyers would be specialty chemical producers, fragrance ingredient suppliers, or vertically integrated recyclers seeking higher-margin outputs.

Who in Virginia should care

Virginia-based chemical manufacturers, plastics recyclers, or waste management firms looking to differentiate on sustainability and extract commodity chemical value from post-consumer polystyrene.

Readiness: Lab validated

Concept — described but not yet demonstrated. Lab validated — supported by experimental results in the patent. Prototype likely — the text describes a built, working embodiment.

Readiness is inferred from the patent text, not from a lab visit.

The record

Inventors
Guoliang LIU, Zhen XU
Filed
Patent pending — filed March 25, 2024
Status
Application
Publication number
US20240392097A1

Ready to talk?

Virginia Tech Intellectual Properties handles licensing for this technology.

VTIP contact coming shortly

Prosim summaries are generated from public patent text and are not legal advice.