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Autonomous fabrication cell for on-demand drone production

Robotics & Autonomous SystemsManufacturing & ProcessDefense & Aerospace ApplicationsPrototype likely

This technology enables a robotic arm to autonomously build complete mechatronic systems — such as drones or ground robots — by combining 3D printing with the ability to pick up and embed pre-made electronic or mechanical components mid-build. A single robotic arm switches between printing structural material and grabbing off-the-shelf parts, placing them precisely into the printed structure before continuing to print around them. The result is a finished, functional device produced without human assembly steps. Think of it as a factory-of-one that prints the body and installs the motors, sensors, and electronics all in one uninterrupted process.

What you could build

An autonomous robotic fabrication cell that produces custom drones or unmanned ground vehicles on demand, from digital design files to flight-ready hardware, without human assembly. Defense contractors, logistics companies operating drone fleets, and advanced manufacturing facilities would be the primary buyers.

Who in Virginia should care

Defense primes and government contractors clustered around Northern Virginia, the Pentagon, and Quantico with UAV or UGV programs would have direct interest; NSWCDD and other DoD labs in Virginia are also natural partners.

Readiness: Prototype likely

Concept — described but not yet demonstrated. Lab validated — supported by experimental results in the patent. Prototype likely — the text describes a built, working embodiment.

Readiness is inferred from the patent text, not from a lab visit.

The record

Inventors
Tadeusz Kosmal, Kieran Beaumont, Eric Link, Dalton Phillips, Conner Pulling, James Lowe, Christopher Williams, Joseph Kubalak
Granted
April 7, 2026
Status
Granted patent
Patent number
12594725

Ready to talk?

Virginia Tech Intellectual Properties handles licensing for this technology.

VTIP contact coming shortly

Prosim summaries are generated from public patent text and are not legal advice.