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Photocurable resin for SLA printing of PEEK-grade parts

Advanced MaterialsManufacturing & ProcessDefense & Aerospace ApplicationsLab validated

This technology enables high-performance aromatic plastics — the kind typically found in aerospace and electronics applications — to be 3D printed using standard light-based printing equipment. The trick is converting these normally unprintable materials into a light-sensitive liquid resin by forming a salt with a photocrosslinkable amine, which allows UV or visible light to trigger hardening layer by layer. The resulting printed parts can then be thermally processed into finished high-performance polymers such as polyimides or PEEK-like materials. This solves a long-standing barrier: these engineering plastics have excellent heat and chemical resistance but were previously incompatible with photopolymerization-based 3D printing.

What you could build

A specialty resin product line for industrial SLA/DLP 3D printers that produces parts with PEEK- or polyimide-grade performance; target buyers are aerospace component manufacturers, defense contractors, and electronics packaging companies needing complex, heat-resistant geometries in low volumes.

Who in Virginia should care

Defense primes and government contractors in Northern Virginia and the Hampton Roads corridor — particularly those working on electronics packaging, satellite components, or UAV structures — would have direct use for printable high-performance polymer parts.

Readiness: Lab validated

Concept — described but not yet demonstrated. Lab validated — supported by experimental results in the patent. Prototype likely — the text describes a built, working embodiment.

Readiness is inferred from the patent text, not from a lab visit.

The record

Inventors
Jana Herzberger, Timothy E. Long, Viswanath Meenakshisundaram, Christopher B. Williams
Granted
June 25, 2024
Status
Granted patent
Patent number
12018127

Ready to talk?

Virginia Tech Intellectual Properties handles licensing for this technology.

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Prosim summaries are generated from public patent text and are not legal advice.